Category Archives: Smoker/Grill Usage

A Little Down-Home Grilling

This past Mother’s Day weekend was super busy. All the kids came over, one daughter bought a car, another we drove to BSU to bring home for the summer and the new Star Trek opened!  All these events left little time for “Low and Slow” BBQ so, I resorted to a little “old school” grilling to get some charcoal flavor in my system.

Old school grilling for me is hamburgers, brats, hot dogs, baked beans and either home-made cole slaw or tater salad. I did all that opting for the cole slaw.  I fired up my Chargriller Smokin’ Pro in grill mode and got started with the brats and hot dogs first.  Of course the cook needs a little incentive and motivation for the cook, so I threw on some slices of bacon as treat for myself while the longer cooking items got done.  Then I threw on the hamburgers.  These were a mix of some really good beef I had left over from a 1/4 that I bought last year and some regular Walmart 80/20.  Lastly, I put on 6 ears of corn on the cobb as an extra – what the heck – you can never have too much food on a cookout!

Here is the evidence for all you unbelievers out there…

Brats and Hot Dogs burgersongrill Grilled Corn BBQ Plate

Using the Char-Griller Smokin' Pro


There are many great smokers available for cooking quality backyard and competition BBQ. Fortunately, they don’t always have to be expensive investments. The Chargriller family of smokers provides dependable, durable cookers that produce some of the best award winning BBQ you have ever tasted. This page is specifically geared toward the Chargriller Smokin’ Pro (Super Pro w/Side Fire Box).

In this article, I will cover some things that have been helpful to me as a CG owner. Before I begin, I would like to express gratitude and appreciation to all of my cyber friends on The Barbecue Bible site and those on The Virtual Weber Bullet site who have helped me in many ways. Their responses to my questions, their suggestions and their support have helped me turn out the kind of BBQ that has my family, friends and neighbors waiting anxiously for me to cook again! These people are patient, informative and always very friendly. They really make this sport a worthwhile venture. Thanks to you all!

Seasoning the Smoker…
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The first thing you do when you get your smoker unpacked and assembled is season it. Seasoning is the process of preparing your smoker for cooking good barbecue. The following is taken from the Char-Griller® website for “curing” or seasoning your smoker…

Curing your grill protects the grill’s interior and exterior finish while preventing unnatural flavors in your first meals. Please follow these steps in curing your BBQ grill.

  1. Lightly coat ALL INTERIOR SURFACES (including GRILLS, GRATES, and INSIDE of the BARREL).
  2. Build a medium-sized fire on the fire grate.
  3. After coals ash over, spread out coals, replace cooking grates, close lid and heat at approximately 250° F for two hours.
  4. Re-coat GRATES andreturn to grill at approximately 200° F for two hours. Your GRILL will then be ready for use. NOTE: Your GRILL will drip a lot of oil during the curing process and for several uses, but the dripping will slow over time. NEVER EXCEED 400° F BECAUSE THIS WILL DAMAGE THE FINISH AND CONTRIBUTE TO RUST. THE PAINT IS NOT WARRANTED AND WILL REQUIRE TOUCH-UP. THIS UNIT IS NOT WARRANTED AGAINST RUST.

Performing these steps will successfully prepare your CG for grilling and smoking great barbecue.

Protecting the Interior…
Top of Page

One of the downsides of BBQ is the cleanup that must come after your cooks. Noone is in a hurry to do the dirty work of cleaning up a greasy, charred up smoker after a big cook; especially not me since I am not the biggest fan of manual labor. To help ease the task of cleaning up after a cook and to also help preserve the life of your CG, you should consider lining it with heavy duty aluminum foil before you cook. If you do, when the smoker cools down all you have to do is remove the the foil! There may be a little grease build up in the chamber but all you have to do is a quick wipe and its all gone – easy cleanup. Here is a picture of my smoker just before an Indirect Cook of chicken and brats. Notice that the foil is completely covering the bottom of the cooking chamber including the charcoal grate.

Protecting the Exterior…
Top of Page

When I got my CG it came with a cover to help protect it from the elements. If yours does not have a cover (for whatever reason), you need to buy one. They are about $20 bucks and well worth the cost; especially if you keep your CG outside all the time. Rain and the water from melted snow will cause rust build ups that you do not want to deal with. The cover is not water tight, so you may want to first cover the smoker with heavy duty platic of some sort and then put your cover on for long storage. If you are like me, I cook all year long, so I keep my smoker in the garage, but I still cover it when I am not using it. After your cooks, spray the outside of the CG with some cooking spray and then wipe it down. This will keep a very nice finish on it for a long time. If you get grease and food on the wooden shelves, don’t just wipe them off – wash them good and clean and then dry them. Not only will this will preserve the shelves but it will help keep those pesky flies and bugs away while you are cooking.

Using the Side Fire Box (SFB)…
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Most people who like to cook outdoors have small charcoal grills or gas grills. Grilling is a great way to cook out and produces some very good treats and meals. When grilling, typically lit charcoal goes into the grill and the food is cooked over direct fire and heat. This is possible with the CG as well. In fact, I am of the opinion that the CG is the best grill for grilling you can buy. No, I do not work for Char-Griller, but I am a very satisfied owner. In the first picture, you will see that I am grilling some burgers and bacon-wrapped sausages… mmmm… mmmm… good!

Are you ready to take your CG to the next level? If so, you will need a Side Fire Box (SFB). The SFB changes the style of cooking from “grilling” to “smoking”. Some people are of the opinion that “smoking” is how real barbecue is done. I am not going to try and argue that point, but I will say that smoked meat is a definite enhancement to traditional grilling.

The purpose of the SFB on the CG is to do “Low and Slow” smoking. This occurs when your meat is in the cooking chamber and the fire burning in the SFB. The meat is not exposed to direct fire and heat as with grilling; rather, it is exposed only to the heat and the smoke generated from wood in the SFB. This allows you to keep the temperature in the cooking chamber at “low and slow” levels – basically between 220-230 degrees. Some people use higher temps but not beyond 250-260 degrees in most cases. Meat cooked at these temperatures take a long time to get done – and that is exactly the point! For example, beef brisket is a particularly tough piece of meat. If cooked too fast it will turn out dry and tough; but when cooked at 220-230 degrees until the internal temperature of the brisket reaches 188 to 192 degrees, the brisket is tender, juicy and smoke flavored.

Here are some pictures of my CG’s SFB loaded with charcoal and ready for some serious “low and slow” cooking…

The first picture shows my SFB with two of Char-Griller’s Charcoal Baskets. These baskets serve two purposes, 1) They allow me to stack coals in the main cooking chamber when I want to do indirect grilling and 2) they allow me to stack coals in the SFB so that I can get long, slow burns for smoking meat using the Minion Method. Using the minion method with my CG, I have gotten as much a 8 hours of burn time on one load of charcoal!

Be sure to take advantage of the SFB and all that it has to offer.

The Factory Thermometer…
Top of Page

One of the most important things to look out for with the CG is the factory installed thermometer in the lid – it is virtually worthless! The one in my smoker reads anywhere between 150 to 200 degrees either cooler than the actual temperature. This can be devastating to your cooking session. Don’t fear, there are some very reliable and inexpensive things you can do to offset this problem. First, you can remove the factory thermometer and install a good one. Second, you could buy a $15-$20 probe thermometer that you use to measure cooking chamber temps at the grate level. Third, you could do what I did, that is buy a $6 Taylor Candy Thermometer and insert it through one of the holes at grate level in the side of the cooking chamber. I use corks that I drilled holes through to help secure the thermometer in place. This reads very accurately and I have yet to have a problem keeping temps where they should be.

Using the Char-Griller Smokin' Pro


There are many great smokers available for cooking quality backyard and competition BBQ. Fortunately, they don’t always have to be expensive investments. The Chargriller family of smokers provides dependable, durable cookers that produce some of the best award winning BBQ you have ever tasted. This page is specifically geared toward the Chargriller Smokin’ Pro (Super Pro w/Side Fire Box).

In this article, I will cover some things that have been helpful to me as a CG owner. Before I begin, I would like to express gratitude and appreciation to all of my cyber friends on The Barbecue Bible site and those on The Virtual Weber Bullet site who have helped me in many ways. Their responses to my questions, their suggestions and their support have helped me turn out the kind of BBQ that has my family, friends and neighbors waiting anxiously for me to cook again! These people are patient, informative and always very friendly. They really make this sport a worthwhile venture. Thanks to you all!

Seasoning the Smoker…
Top of Page

The first thing you do when you get your smoker unpacked and assembled is season it. Seasoning is the process of preparing your smoker for cooking good barbecue. The following is taken from the Char-Griller® website for “curing” or seasoning your smoker…

Curing your grill protects the grill’s interior and exterior finish while preventing unnatural flavors in your first meals. Please follow these steps in curing your BBQ grill.

  1. Lightly coat ALL INTERIOR SURFACES (including GRILLS, GRATES, and INSIDE of the BARREL).
  2. Build a medium-sized fire on the fire grate.
  3. After coals ash over, spread out coals, replace cooking grates, close lid and heat at approximately 250° F for two hours.
  4. Re-coat GRATES andreturn to grill at approximately 200° F for two hours. Your GRILL will then be ready for use. NOTE: Your GRILL will drip a lot of oil during the curing process and for several uses, but the dripping will slow over time. NEVER EXCEED 400° F BECAUSE THIS WILL DAMAGE THE FINISH AND CONTRIBUTE TO RUST. THE PAINT IS NOT WARRANTED AND WILL REQUIRE TOUCH-UP. THIS UNIT IS NOT WARRANTED AGAINST RUST.

Performing these steps will successfully prepare your CG for grilling and smoking great barbecue.

Protecting the Interior…
Top of Page

One of the downsides of BBQ is the cleanup that must come after your cooks. Noone is in a hurry to do the dirty work of cleaning up a greasy, charred up smoker after a big cook; especially not me since I am not the biggest fan of manual labor. To help ease the task of cleaning up after a cook and to also help preserve the life of your CG, you should consider lining it with heavy duty aluminum foil before you cook. If you do, when the smoker cools down all you have to do is remove the the foil! There may be a little grease build up in the chamber but all you have to do is a quick wipe and its all gone – easy cleanup. Here is a picture of my smoker just before an Indirect Cook of chicken and brats. Notice that the foil is completely covering the bottom of the cooking chamber including the charcoal grate.

Protecting the Exterior…
Top of Page

When I got my CG it came with a cover to help protect it from the elements. If yours does not have a cover (for whatever reason), you need to buy one. They are about $20 bucks and well worth the cost; especially if you keep your CG outside all the time. Rain and the water from melted snow will cause rust build ups that you do not want to deal with. The cover is not water tight, so you may want to first cover the smoker with heavy duty platic of some sort and then put your cover on for long storage. If you are like me, I cook all year long, so I keep my smoker in the garage, but I still cover it when I am not using it. After your cooks, spray the outside of the CG with some cooking spray and then wipe it down. This will keep a very nice finish on it for a long time. If you get grease and food on the wooden shelves, don’t just wipe them off – wash them good and clean and then dry them. Not only will this will preserve the shelves but it will help keep those pesky flies and bugs away while you are cooking.

Using the Side Fire Box (SFB)…
Top of Page

Most people who like to cook outdoors have small charcoal grills or gas grills. Grilling is a great way to cook out and produces some very good treats and meals. When grilling, typically lit charcoal goes into the grill and the food is cooked over direct fire and heat. This is possible with the CG as well. In fact, I am of the opinion that the CG is the best grill for grilling you can buy. No, I do not work for Char-Griller, but I am a very satisfied owner. In the first picture, you will see that I am grilling some burgers and bacon-wrapped sausages… mmmm… mmmm… good!

Are you ready to take your CG to the next level? If so, you will need a Side Fire Box (SFB). The SFB changes the style of cooking from “grilling” to “smoking”. Some people are of the opinion that “smoking” is how real barbecue is done. I am not going to try and argue that point, but I will say that smoked meat is a definite enhancement to traditional grilling.

The purpose of the SFB on the CG is to do “Low and Slow” smoking. This occurs when your meat is in the cooking chamber and the fire burning in the SFB. The meat is not exposed to direct fire and heat as with grilling; rather, it is exposed only to the heat and the smoke generated from wood in the SFB. This allows you to keep the temperature in the cooking chamber at “low and slow” levels – basically between 220-230 degrees. Some people use higher temps but not beyond 250-260 degrees in most cases. Meat cooked at these temperatures take a long time to get done – and that is exactly the point! For example, beef brisket is a particularly tough piece of meat. If cooked too fast it will turn out dry and tough; but when cooked at 220-230 degrees until the internal temperature of the brisket reaches 188 to 192 degrees, the brisket is tender, juicy and smoke flavored.

Here are some pictures of my CG’s SFB loaded with charcoal and ready for some serious “low and slow” cooking…

The first picture shows my SFB with two of Char-Griller’s Charcoal Baskets. These baskets serve two purposes, 1) They allow me to stack coals in the main cooking chamber when I want to do indirect grilling and 2) they allow me to stack coals in the SFB so that I can get long, slow burns for smoking meat using the Minion Method. Using the minion method with my CG, I have gotten as much a 8 hours of burn time on one load of charcoal!

Be sure to take advantage of the SFB and all that it has to offer.

The Factory Thermometer…
Top of Page

One of the most important things to look out for with the CG is the factory installed thermometer in the lid – it is virtually worthless! The one in my smoker reads anywhere between 150 to 200 degrees either cooler than the actual temperature. This can be devastating to your cooking session. Don’t fear, there are some very reliable and inexpensive things you can do to offset this problem. First, you can remove the factory thermometer and install a good one. Second, you could buy a $15-$20 probe thermometer that you use to measure cooking chamber temps at the grate level. Third, you could do what I did, that is buy a $6 Taylor Candy Thermometer and insert it through one of the holes at grate level in the side of the cooking chamber. I use corks that I drilled holes through to help secure the thermometer in place. This reads very accurately and I have yet to have a problem keeping temps where they should be.

Using the WSM

Using the WSM (Weber Smokey Mountain Cooker)

Although I am extremely fond of my Chargriller Smokin’ Pro™, I must say that the Weber Smokey Mountain Cooker™ (WSM) is my favorite smoker. The WSM packs the same (and in some cases better) BBQ punch as many very expensive smokers priced into the thousands of dollars! At just under $200, the WSM is not only a bargain but it is also one of the greatest smokers you could ever own. On a couple of the BBQ forums I frequent, I often mention how the WSM does not get the press it deserves. It is great for home smoking but it is also a proven championship cooker that competes very well with larger more expensive smokers.

Don’t let the size fool you either. The WSM’s capacity is very impressive. I have cooked 2 7-8 lb. pork butts and two 7-8 pound brisket flats at one time in the WSM. On another occasion, I cooked 3 slabs of spare ribs a brisket flat and a pork butt at one time. I have also cooked some amazing chicken and sausage in it as well. I plan to compete in several BBQ competitions annually beginning in 2006 and I will use two WSMs and my Char-Griller Smokin’ Pro.

In this article, I will cover some things that have been helpful to me as a WSM owner. Before I begin, I would like to express gratitude and appreciation to all of my cyber friends on The Barbecue Bible site and those on The Virtual Weber Bullet site who have helped me in many ways. Their responses to my questions, their suggestions and their support have helped me turn out the kind of BBQ that has my family, friends and neighbors waiting anxiously for me to cook again! These people are patient, informative and always very friendly. They really make this sport a worthwhile venture. Thanks to you all!

Protecting the Interior…
Top of Page

The WSM is a very well designed and constructed smoker. Part of that design is an easy to clean interior. All you have to do to clean the inside is basically wipe it down with a damp cloth while the smoker is warm to remove any grease build up. If there is any baked on material, a stiff brush will get rid of it readily. After each cook, close all the vents (top and bottom) to smother the fire. When the smoker is cooled down you can remove the top and middle sections so you can dump any ashes that have fallen through the charcoal grate. If you have coals left over you might be able to reuse them, but I don’t recommend it. Once coals have been partially heated and burned, there is no way to estimate how long they will burn when lit again. This could cause you to experience spikes and dips in temperatures. Charcoal is relatively cheap, I just throw away the used coals and start with fresh ones each time.

Lastly, WSM grate cleaning can be a snap. After your grates cool off, spray them with oven cleaner and put them in a plastic trash bag over night. This will make them very easy to wash down the next day.

Protecting the Exterior…
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The exterior of the WSM is baked enamel. This make for a very polished looked even after years of use and it also a good heat retainer of heat for cooking. While this is a very nice feature, I have to remember that baked enamel will chip and degrade the overall functionality of the smoker – be careful. The really nice thing about the WSM’s finish is that it is extremely easy to clean. Just wipe it down with a damp cloth and you are ready to go! The vents can sometimes build up smoke residue and turn brown, in these cases, I use an S.O.S. pad or some other soft abbrasive like that to remove the stains.

Measuring/Controlling Temperatures…
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One of the biggest factors in making great barbecue is the temperature at which you cook. Real barbecue is cooked low and slow at temperatures below 250° for long periods of time. Preferably, I like to cook between 225° and 235°. How do I know what the temperature is with the WSM? I am glad you asked! Unfortunately, the WSM does not have a built-in thermometer for measuring temperatures in the smoker. There are several options you have to overcome this problem.

One thing you can do is permanently mount a thermometer in the lid of your WSM. This requires that you drill a hole in the lid of your WSM to mount an industrial grade thermometer that will keep accurate temperature. While this is a very well accepted approach, some don’t do it because of the permanent physical change to the smoker. If you ever decide you don’t want a mounted thermometer – too bad, you’re stuck! I chose not to go that with that option.

Another option is to use a probe thermometer such as a Polder Probe to measure the internal temperature of the smoker. You can insert the probe through the top vent of the WSM and be sure to get very accurate readings. You must remember though, that the lid temperature is usually 15° hotter than the temperature at the grate. This means if you want to cook between 225° and 235° you have to make sure the thermometer reads between 240° and 250° in the lid. You can also insert a Taylor Candy thermometer in the top vents as well – this is what I do and it works great. The Taylor Candy thermometers are even dishwasher safe, though you may need to use a soft abrasive such as an S.O.S. pad to remove all the cooked on smoke residue. Just don’t use the abrasive on the tip of the thermometer and you will be just fine.

The thermometer is only half of the process. Once you have a way to measure the temperature you have to be able to control it as well – this is where the WSM really shines! In offset smokers, controlling the temps can be a chore at some times. Don’t get me wrong, it is possible to get long, steady temps from offset smokers; I know, I have one. You do have to stay on top of the temps because offset smokers are vulnerable to temperature spikes and dips; however, when you get a steady temp, you can keep it fairly consistent for 4-6 hours – but keep your eyes open just in case. With the WSM, you have a relatively air-tight cooking unit. You controll the amount of air that flows into the smoker by adjusting the three vents in the bottom of the smoker. The wider they are open, the more air that flows in and the hotter the coals will get which increases the temperature of the smoker. The less these vents are open, the less air that gets in and; therefore, the cooler the smoker will get. Basically, you keep the three vents wide open until the smoker heats to the desired temp, then you close the vents about 50% to cause the temps to remain constant. You may have to adjust the vents depending on outdoor temp and wind conditions, but when you get the temp steady, you can go watch a movie, read a book or even go to bed on overnight cooks!

WSM Rib Cook…
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I absolutely love my WSM. Let me give you my approach for doing ribs on the WSM (which; by-the-way, are always a huge hit). I use kingsford charcoal. Lump is fine too, but I am partial to kingsford because it burns long hot and stable for me. I use only hickory on my ribs. The intense smoke flavor is a huge hit in these parts. Not bitter intense, but smokey none-the-less.

  1. First I prep my ribs the night before by removing the membrane and rubbing them generously with my 11-spice all purpose rub – I mean generously too!
  2. The next day when I am ready to cook, I fill my charcoal ring to the hilt with unlit kingsford coals.
  3. I then light about 15 coals in my charcoal starter and when they are ashed over, I evenly place them on top of the unlit ones. This is the typical Minion Method.
  4. I then place the middle section on the bottom section, put in the water pan and fill it with water (about 1 gallon). For short cooks (4-6 hours) you will not have to refill it, but for longer cooks (6+ hours) you will have to refill at least once so watch your water pan.
  5. Next, I put my meat on the smoker immediately! – Before it gets up to the 220-225 temp, and then I put my wood on the coals and open all three bottom vents 100%. The top vent should ALWAYS be open 100%. This allows my meat to be exposed to the smoke for a fairly long time before its internal temp reaches 140 degrees; the temp where the smokering ceases to form in meat.
  6. When my Taylor Candy thermometer which is inserted through the top vent reads 240-250 degrees, I close the bottom three vents all to 50%. The reason I aim at 240-250 is because the lid temp in the WSM is 15 degrees hotter than the grate; therefore, 240-250 on the thermometer in the lid is actually 225-235 degrees at the grate level. Now, depending on the weather conditions, you may need to adjust the vents until the temp stablizes. Once the temp is stable, then you can let that baby do her thing! It will stay dead on temp for the whole cook. With a full ring of charcoal using this method, the WSM will cook stably at low and slow temps for 20+ hours! My longest cook on a single load of charcoal was 22.5 hours. Remember, closing the vents shuts off the flow of oxygen to the coals and cools down the smoker and opening the vents increases the flow of oxygen and makes it hotter – it always works on the WSM – always!
  7. I use the 3-2-1 method for ribs, so after 3 hours in the smoker, I foil my ribs and put them back on the smoker for 2 hours, then unfoil them and put them back on the smoker for 1 hour, and then I call the Sherriffs Dept. to guard my house from hungry family, friends, and neighbors! :lol: :lol: :lol: Ok, that last part was a hoax but it makes for a great tale huh? :lol:

Using this process has given me perfect ribs everytime on the WSM. I hope this helps and good Q’n to ya!

Managing Char-Griller Temperature

The one thing I don’t like about my Char-Griller Smokin’ Pro is the built-in factory thermometer – it is totally useless! The one installed in my CG reads between 50-60 degrees cooler than the smoker actually is. One thing I could do is replace the factory thermometer with one that is reliable and durable like the ones found in more expensive smokers. I do plan to make this modification later, but for now I need to be able to manage my smoker temps and be very sure that they are where they need to be.
I am able to do this with a solution that costs less than ten dollars! I simply use a Taylor Candy Thermometer inserted through one of the utility holes in the side of the smoker. This really works great because the hole is just at grate-level which is the temp area I really want to monitor; because that is where the meat is. Actually, the thermometer rests about a 1/2 inch below the grates. I secure the thermometer with a small cork that I drilled a hole through so that I could slide it onto the thermometer stem. This holds the thermometer very steady and secure to the side of the smoker. As for the temperature reading, my Taylor Candy is always within 4 degrees of the actual temperature. To test the accuracy of my thermometer I use the “Boil Test”. This is done by bringing a pot of water to a boil and then inserting the thermometer into the water to measure the temperature. Water boils at 212 degrees and my thermometer usually reads between 208-210 degrees when I measure the temperature of the boiling water.

Using the Taylor Candy allows me to easily and accurately manage the temperature of my smoker.